Slag-crushing plant

Technical data-sheet & process to segregate pure iron from induction F/C slag

PEIE Design, Engineering, Manufacture, shop-test , Supply, Erection & commissioning 2^nd generation Slag Crushing & Beneficiations Plant in TPM methodology with following customer delighting features.

DESIGN BASE (Induction Furnace Slag)		10 Ton/hour	15 Ton/hour	20 Ton/hour	5 Ton/hour
THROUGH INPUT	>10% iron	10 Ton/hour	15 Ton/hour	20 Ton/hour	5 Ton/hour
THROUGH INPUT	Lump Size	≤ 300 mm ³	≤ 300 mm ³	≤ 350 mm ³	≤ 300 mm ³
OUTPUT	> 75% Fe	>1.7 Ton/hour	>2.2 Ton/hour	>3.5 Ton/hour	>0.7 Ton/hour
OUTPUT	Grit Size	≤ 4 mm	Yes	Yes	Yes
MODEL	PEIE	PEIE-10-X	PEIE-15-X	PEIE-25-X	PEIE-5-X
Material Handling	No. of Conveyors	4 to 8 nos	Yes	Yes	Yes
Equipments	No. of Rotary Eqpts.	5 nos	Yes	Yes	Yes
Input Hopper	Ground Hopper size	9 M²	12 M²	12 M²	9 M²
Jaw Crusher	Jaw Size (Wide X Length)	600 X 750	900 X 1200	900 X 1200	500 X 700
Roller Crusher	Rotor Size	900 X 900	900 X 1200	900 X 1200	675 x 675
Magnetic.Separator	Drum X Length	Ø750 X 1800	Ø1200X 1800	Ø1200X 1800	Ø600 X 1500
Vibrating screen	Length X W X Height	later	later	later	later
Hammer Mill	Chamber size (Dia mm)	Ø1000 mm (2.5tph)	Ø1370 mm (5thp)	Ø1000X1000 (10tph)	later
Area covered		later	later	later	later
Power Required	Drive	133.7 KW	later	161.5 KW	later
After-sale service	Training, technical support, etc.	Yes	Yes	Yes	Yes

PROCESS BENEFICIATION TO > 75% Fe

JAW CRUSHER

DESIGN BASE		10 Ton/hour	15 M³/hour	20 M³/hour	5 Ton/hour
General Information	Model	PEIE-10-X	PEIE-15-X	PEIE-20-X	PEIE-5-X
	Feeder Opening (mm)	250-400 mm	400-600 mm	400-600 mm	200-350 mm
	Max. Feeding Size (mm)	10”-15”	10-18”	10-18”	10”-12”
	Output Size	2” – 4”	yes	yes	yes
	Motor Power KW X R.P.M	37 / 1440	37 /1440	52 / 960	22 / 960
Overall Dimensions (mm)	L X H X W	48”x34”x26”	later	70”x46”x39”	later
Jaw Size	(Width X Length)	600 X 750	750 x 1050	900 X 1200	500 X 700
Body	Size (L x H x W)	48” x 34” x 26”		70x46x39”
Body & Toggle	Fully fabricated M.S Plate IS-1062	25 to 60 mm	25 to 60 mm	30-60 mm	25 to 60 mm
Fly wheel	heavy duty both sides	Ø1070	later	50”	later
	Matls.- C.I gr.-I	200 mm W	later	later	later
Jaw plate size	One Fixed Plate (High Mn Steel Grade- III)	720x590mm	later	45”X35.5”	later
	One Moving Plate(High Mn Steel Grade- III)	780x520mm	later	48”X31”	later
Toggle & Outer Body	fabricated in M.S	25- 50mm	later	later	later
Inner Crank	material En-9	180mm diameter,.	later	later	later
Weight	Approx.	4.8 Ton	later	5.5 ton	later
After-sale service	Training, technical support, etc.	yes	yes	yes	yes

ROLLER CRUSHER

DESIGN BASE		10 Ton/hour	15 M³/hour	20 M³/hour	5 Ton/hour
General Information	Model	PEIE-10-X	PEIE-15-X	PEIE-20-X	PEIE-5-X
	Inlet Size (mm)	50-100	50-100	50-125	50-100
	Max. Feeding Size (mm)	yes	yes	yes	yes
	Output Size MM²	2-15	yes	yes	yes
	Motor Power KW/R.P.M.	37 / 960	37 / 960	52 / 960	22 / 960
Inner Rotor Size		900 X 900	900 X 1200	914 X 1220	675 x 675
Body	Size (L x H x W in MM)	1778X1829X1194		1778X1829X1550
Body & Toggle	Fully fabricated M.S Plate IS-1062	12-60 mm	yes	yes	yes
No. of Beater	High Mn Steel Grade- III	6	6	6	6
No.of adjustable weight		2	2	2	2
Hardened blades & Inner Lining Material	High Mn Steel Grade- III	yes	yes	yes	yes
Toggle & Outer Body	fabricated in M.S	yes	yes	yes	yes
Inner Crank	material En-9	Ø 180mm		later	later
Weight	Ton approx.	7.5	8.5	9.5	6
After-sale service	Training, technical support, etc.	yes	yes	yes	yes

MAGNETIC SEPERATER

DESIGN BASE		10 Ton/hour	15 M³/hour	20 M³/hour	5 Ton/hour
General Information	Model	PEIE-10-X	PEIE-15-X	PEIE-20-X	PEIE-5-X
	Input Size (mm)	0 - 15	yes	yes	yes
	Out put Size (mm)	02- 15	yes	yes	yes
Drum Size	(Dia X Length)	Ø750 X 1800	Ø750X 1800	Ø750X2174	Ø600X 1500
	Motor Power (KW	3.7+	later	later	later
Overall Dimensions (mm)	L X H X W	1295X2005X 2134	1295X2005X 2134	1295X2005X 2438	1000X1700X 1800
Body	Fabricated with ISA 65x65x8 M.S , Plate 12 swg	yes	yes	yes	yes
Outer shell of drum is of	S.S 304, 16 Gauge,	yes	yes	yes	yes
High Power Rare Earth Neodymium Magnet	5000 Gauss.	yes	yes	yes	yes
Toggle & Outer Body	fabricated in M.S	yes	yes	yes	yes
MOTORS	Unbalanced motor KW; 960 RPM	0.75	later	later	0.75
	Geared Motor KW; RPM- 960	0.75	later	later	0.75
Weight	Kg Approx.	550	550	850	450
After-sale service	Training, technical support, etc.	yes	yes	yes	yes

HAMMER MILL

DESIGN BASE		2.5 Ton/hour	5 Ton/hour	10 Ton/hour
General Information	Model	PEIE-2.5-X	PEIE-5-X	PEIE-20-X
	Max. Feeding Size (mm)	<50 mm	<50 mm	<50 mm
	Output Size	<10 mm	<10 mm	<10 mm
	Motor Power (KW X RPM)	22 X 960	45X1440	75X1440
Overall Dimensions	L X H X W (mm)	later	later	later
Body Chamber	Fully fabricated M.S Plate IS-1062	Ø1000 mm	Ø1370 mm	Ø1000X1000
	Shell thickness	12 mm	12 mm	12 mm
Liner	Mn Steel IS: 276 Grade III Side	20 mm	25 mm	25 mm
	Top Thickness	30 mm	50 mm	50 mm
Fly wheel	heavy duty both sides, Matls.- C.I gr.-I	450X80W	Ø590X115W	Ø700X150W
Screen	EN-9 square	no	yes	yes
Hammer	Quantity	8	8
	Material	C.S. Hard faced	C.S. Hard faced	C.S. Hard faced
Inlet hopper size		300X300mm	450X450 mm	500X500
Shaft	material En-19	Ø104	Ø104	Chrome Nickel Axle Steel
Weight	Approx.	1.8 Ton	3 Tons	4.8
After-sale service	Training, technical support, etc.	yes	yes	yes

CONVEYOR BELTS Applications:

Conveyors used here to convey in process material from one equipment bottom to next equipment top.

Belt Conveyors chosen here for granular bulk quantity, dust resistivity and low cost.

Features:

Light structure, stable performance, Convenient maintenance and economical running expense.

DESIGN BASE		500 mm	650 mm	800 mm	1000 mm
General Information	Model	PEIE-500-X	PEIE-650-X	PEIE-800-X	PEIE-1000-X
	Ton/hour	< 150	< 200	< 400	< 630
	Belt speed m/sec	1.6-2.0	yes	yes	yes
	Conveying length	>9	>9	>12	>12
	Slope	14±5	14±5	14±5	14±5
	Motor power KW	> 2.2	> 2.2	>3.7	>3.7
	Drive pulley Dia	350	350	450	450
	Idler dia	89	89	89	108
Gallery	ISMC, ISA	100	150	200	200
Weight	Approx. Tons	>1.2	>1.5	>2	>2.2
After-sale service	Training, technical support, etc.	yes	yes	yes	yes

B.W	SYM	Rº	A	B	C	ØD	L min	E	F	G	H	Slot	Ød	Brg. No.	Base ISA	Stiffeners	Qty
500	A3	30º			225	114.3	30		4	9	14	14x32	20	420204	L65XX65X5/6	Flat 25x5
650	A4	30º	940	250	225	114.3	30	50	4	9	14	14x32	20	420204	L65XX65X5/6	Flat 25x5	290
800	A3	30º	1090	315	225	114.3	30	70	4	9	14	14x32	20	420204	L65XX65X5/6	Flat 25x5	469
1000	A3	30º			225	114.3	30		4	9	14	14x32	20	420204	L65XX65X5/6	Flat 25x5

VIBRATING SCREEN

Application:

Vibrating screens are used here for oversize screening and dust separation.

Features:

Wear resistant side plates, Light structure, stable performance, Convenient maintenance and economical running expense.

MODEL	POWER (KW)	SIEVING DIAMETER (MM)	DIMENSIONL X W X H (MM)	LAYER
PEIE-400-1S	0.18	320	580X580X660	1
PEIE-600-1S	0.55	550	800X800X780	1
PEIE-800-1S	0.75	750	900X900X930	1
PEIE-1000-1S	1.5	950	1160X1160X1030	1
PEIE-1200-1S	1.75	1150	1360X1360X1160	1
PEIE-1500-1S	2.2	1450	1850X1850X1330	1
PEIE-1800-1S	2.2	1750	2200X2200X1460	1

Step	HIGHLIGHTS	THROUGH
1	Direct Iron scrap collection	Iron catcher magnet
2	Lump size Lowering from ≤ 300 to 100 mm ³	Jaw crusher
3	Lump size Lowering to 15 mm ³	Roller crusher
4	Beneficiation accuracy improvement	Size separation screen
5	40% Iron recovery and dust removal	Magnetic Separator
6	Disintegration for 68% Iron recovery	Hammer Mill

7	Semi Automatic Plant	Basic design
8	Less Manpower require	Semi automatic production and minimum maintenance
9	Sellable Non Mag fines by-product can be used to manufacture brick

M/S PEACOCK ENGINEERING (INDIA) EQPTS.

(Manufacturers of metal handling Plants & Equipments in India)

Technical data-sheet & process to segregate pure iron from induction F/C slag